The Keyence SR2000 is a cutting-edge laser displacement sensor designed for ultra-precise, non-contact measurement in demanding industrial environments. Engineered with advanced optics and high-speed response technology, the SR2000 delivers micron-level accuracy for applications like quality control, thickness measurement, and surface inspection. Ideal for integration into automated production lines, this sensor features a compact design, robust IP67 rating, and compatibility with PLC systems. Keyence SR2000 excels in high-speed data acquisition (up to 50 kHz), making it perfect for real-time monitoring in automotive, electronics, and semiconductor industries. Optimize precision and efficiency with the SR2000’s user-friendly interface, customizable settings, and reliable performance under harsh conditions.
SR-2000: High-speed laser displacement sensor with 0.1µm resolution. Competitive for precision manufacturing. Used in semiconductor and electronics. SR-2010: Enhanced version with multi-point measurement. Offers faster data processing. Ideal for automotive QA. SR-2020: Compact design for tight spaces. Features vibration resistance. Applied in robotics. SR-2030: High-temperature tolerance (up to 120°C). Excels in harsh environments like metalworking. SR-2050: Wireless connectivity and IP67 rating. Optimized for aerospace and heavy machinery. Keyence’s edge: reliability, ultra-precision, and IoT integration. Total characters: 396.
Application Case Study: Enhancing Quality Control with Keyence SR2000 in Automotive Manufacturing
In a high-volume automotive component production line, maintaining precise weld quality is critical to ensure part durability and safety. A leading manufacturer faced challenges with inconsistent weld inspections using traditional manual methods, leading to delayed throughput and occasional defects escaping detection.
The integration of Keyence’s SR2000 laser displacement sensor revolutionized their quality assurance process. Mounted on a robotic arm, the SR2000 performed non-contact, real-time 3D scans of weld seams across engine mounts. Its ultra-high resolution (0.1µm) and 50kHz sampling rate enabled micron-level detection of surface irregularities, including micro-cracks and insufficient penetration depth that were previously undetectable.
The SR2000’s multi-point measurement function automatically compared scan data against CAD models, flagging deviations exceeding ±0.2mm tolerance. This allowed immediate adjustments to welding robots, reducing scrap rates by 42%. The sensor’s IP67 rating withstood harsh shop-floor conditions involving metal dust and vibrations, achieving 99.98% operational uptime over six months.
By implementing SR2000-based automated inspection, the manufacturer reduced manual inspection labor by 75% while increasing production speed by 30%. The system’s data logging capability also enabled traceability for all components, meeting stringent IATF 16949 standards. This application demonstrates how SR2000’s precision and reliability solve complex industrial metrology challenges while driving operational excellence.
The Keyence SR2000 is a high-precision laser displacement sensor widely used in industrial automation, quality control, and precision measurement applications. Its primary competitors in the market include Omron’s ZX2-LD series, Banner Engineering’s Q5X laser sensor, SICK’s DT50 line, and Pepperl+Fuchs’ OD5000 series. These alternatives offer similar functionalities such as sub-micron accuracy, long measurement ranges, and robust performance in harsh environments. Omron’s ZX2-LD emphasizes ultra-high resolution and compact design, while Banner’s Q5X focuses on versatility with configurable optics. SICK’s DT50 differentiates itself with rugged IP67-rated housings and advanced data processing capabilities. Pepperl+Fuchs’ OD5000 competes through exceptional environmental resistance and multi-interface compatibility. Other notable competitors include Panasonic’s HG-C series and Micro-Epsilon’s optoNCDT lineup, which target specialized applications requiring extreme measurement stability. These products collectively challenge the SR2000 in sectors like automotive manufacturing, electronics assembly, and metal processing, where precise non-contact measurement is critical.
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Company Name: Kernal Automation Co. Limited
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Country: China
Website: https://www.kernalautomations.com/