3000-ton Hydraulic Press: The Unsung Hero in New Energy Vehicle Manufacturing

In the current era, the new energy vehicle industry is booming and has become the focus of global attention. Major automakers are increasing their investments and continuously launching new models, which have been continuously covered by news reports. Behind this vigorous development, there are numerous key technologies and equipment silently supporting it, and the 3000-ton Hydraulic Press is one of the indispensable ones.

Take the 3000-ton hydraulic press of Dongguan Jinli Machinery as an example, it has demonstrated excellent performance in the manufacturing of new energy vehicles. This equipment plays a crucial role in the battery module assembly process. The battery modules of new energy vehicles are composed of multiple battery cells, which need to be precisely assembled and applied with appropriate pressure to ensure good electrical connections. The 3000-ton hydraulic press of Dongguan Jinli Machinery operates based on Pascal’s principle. The hydraulic pump converts the mechanical energy of the motor into hydraulic energy, and uses hydraulic oil as the working medium to transmit the pressure to the hydraulic cylinder. With high-precision pressure sensors and advanced control systems, it can achieve precise control and stable output of pressure, thereby evenly and tightly assembling the battery cells, greatly improving the consistency and reliability of the battery modules, and avoiding battery damage or poor contact caused by pressure problems.

In the battery casing forming process, extremely high precision and strength are required. This hydraulic press of Dongguan Jinli Machinery mostly adopts a stable structure such as a three-beam six-column type, with excellent rigidity and stability. When it works, the Hydraulic System adjusts the flow and direction of the hydraulic oil through the control valve group, pushing the piston in the hydraulic cylinder to move, converting hydraulic energy into mechanical energy, and driving the mold for stamping and forming operations. Through precise control of hydraulic pressure and mold movement, metal sheets can be processed into battery casings that meet strict design requirements, providing solid and reliable physical protection for the batteries and effectively resisting external damage.

Moreover, in the metal stamping and forming process, the body frames and numerous components of new energy vehicles rely on this equipment. This hydraulic press combines advanced servo control technology, which can quickly and accurately stamp metal sheets into various shaped components such as car doors and hoods according to the body design. The servo motor precisely adjusts the speed and displacement of the hydraulic pump according to the instructions of the control system, thus achieving precise control of pressure and speed. This enables the hydraulic press to fully meet the strict requirements of new energy vehicles for high precision and high quality of body structural components.

With its outstanding performance and scientific working principles, the 3000-ton hydraulic press of Dongguan Jinli Machinery has deeply integrated into the key processes of new energy vehicle manufacturing, strongly promoting the new energy vehicle industry to move forward towards higher quality and greater efficiency, and becoming a powerful driving force for the development of the industry.

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Company Name: Dongguan Jinli Machinery Technology Co., Ltd.
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Country: China
Website: https://www.jinlihydraulic.com/