Maihaisheng Industrial — Standardized Construction Flow
Maihaisheng Industrial follows standardized and regulated processes in stereo garage construction, controlling every key phase to ensure compliance, safety, and efficiency. The complete process is outlined below.
I. Project Feasibility Analysis
(Core Phase in Pre-construction)
As the first step in stereo garage construction, comprehensive research and scientific calculation are required to lay the foundation for project implementation. This phase takes at least 15 days.
1. Core Requirements and Investment Calculation
Clarify land use nature, land use rights, investment budget, planned parking space quantity, and target users; simultaneously conduct traffic flow monitoring, peak parking demand statistics, and surrounding business analysis to accurately calculate return on investment (ROI) and assess project feasibility.
2. Site and Geological Investigation
Site Survey: Accurately measure site dimensions, clear height, column grid, slope, ground bearing capacity, identify underground pipeline distribution, confirm surrounding building spacing to avoid later construction conflicts.
Geotechnical Investigation: Test foundation bearing capacity (standard not lower than 150 kPa), determine whether pile foundation reinforcement or other ground treatment is needed.
Supporting Conditions Assessment: Inspect site power supply, drainage interfaces, fire-fighting interfaces, and evaluate the project’s impact on surrounding noise and sunlight to ensure compliance with relevant standards.
II. Design and Administrative Approval
1. Design and Equipment Selection
Equipment Selection: Choose appropriate equipment types based on site conditions, parking space requirements, and investment budget, including puzzle parking system, rotary parking system, vertical parking system, aisle stacking garage, etc.
Figure 1: Puzzle Parking System — Source: Maihaisheng Industrial
Core Design Content: Covers floor layout, parking space dimensions, traffic routes, fire-safety evacuation design, as well as steel structure and equipment foundation drawings; simultaneously improve electrical and control systems, safety protection systems (anti-fall, photoelectric, emergency stop, limit, alarm devices), and intelligent systems (license plate recognition, unmanned operation, automatic billing) to ensure scientific, practical, and safe design. Maihaisheng Industrial recommends professional team assistance in design, focusing on all details.
2. Administrative Approval and Filing
After design completion, submit to local government authorities for approval. Only after meeting local laws, regulations, and industry standards and obtaining approval can the project proceed to subsequent construction phases. Maihaisheng Industrial emphasizes that compliant approval is key to smooth project advancement and must be strictly implemented.
III. Site Preparation and Civil Foundation Construction
(Core Construction Guarantee)
After administrative approval is granted, the project enters the on-site construction phase, where civil foundation work is of utmost importance and must be executed strictly according to design standards, with confirmation by the design institute.
1. Site Leveling and Marking
Clear the construction site, perform ground hardening or foundation pit excavation according to design requirements; accurately mark out positions according to construction drawings, specifying exact locations of columns and equipment foundations to ensure construction precision.
2. Foundation Construction
Ground Treatment: Compact the site foundation, lay gravel cushion; if the ground is weak, use pile foundation or CFG piles for reinforcement to meet bearing capacity requirements.
Concrete Foundation: Use C30 or higher grade concrete, foundation thickness not less than 300 mm, pre-embed anchor bolts, control foundation flatness (error ≤ 5 mm/m) to ensure subsequent equipment installation accuracy.
Foundation Curing: After concrete foundation pouring, perform 7–14 days of curing; only after strength reaches 80% of design standard can subsequent equipment installation begin.
3. Supporting Civil Construction
Simultaneously advance supporting facility construction, including drainage ditches, sump pits and drainage pipe network installation, fire hydrant, sprinkler and other fire-fighting facility installation, power distribution room and cable trench construction, as well as ground hardening, entrance/exit ramp construction, and marking line painting, ensuring normal operation of the stereo garage.
IV. Equipment Production, Installation, and Commissioning
1. Factory Manufacturing and Pre-assembly
Maihaisheng Industrial’s core equipment (steel structure, pallets, lifting/traversing drive units, chains/wire ropes, motors, control cabinets, safety protection devices, etc.) are produced with standardized processes, pre-assembled and test-run before leaving the factory, minimizing on-site installation rework and ensuring equipment quality.
2. Equipment Acceptance Verification
After equipment arrives on site, strictly verify equipment model, specifications, quantity, check product certificates, material certificates, special equipment manufacturing licenses to ensure equipment meets design standards and relevant regulations.
3. On-site Installation
(Proceed in Standard Sequence)
Column Installation: Perform leveling, vertical adjustment, tighten anchor bolts, control installation error ≤ 1 mm.
Beam/Frame Hoisting: Complete steel structure connections, fasten with high-strength bolts to ensure structural stability.
Pallet Installation: Install guide wheels, anti-fall devices, complete chain/wire rope hanging to ensure pallet operation safety.
Drive and Transmission System Installation: Install motors, reducers, adjust chain/wire rope tension to ensure smooth transmission.
Electrical and Control System Installation: Install control cabinets, complete wiring, commission limit, photoelectric, emergency stop, alarm devices to ensure control system normal operation.
Safety Protection Installation: Install fences, warning lights, anti-collision devices, perform fire-sealing to fully establish safety barriers.
4. Equipment Commissioning
After installation, conduct comprehensive commissioning, including no-load operation tests, lifting/traversing action tests, limit/emergency stop/anti-fall function tests, as well as motor operation status and temperature rise checks, and perform vehicle loading tests to thoroughly identify issues, ensuring equipment has no quality defects and operates stably.
V. Personnel Training and Trial Operation
After mechanical garage commissioning passes, enter operation preparation phase to ensure safe and efficient operation after formal commissioning.
1. Personnel Training
Maihaisheng Industrial assists clients in conducting specialized training covering equipment operation, on-site monitoring, emergency response, daily maintenance, etc., while establishing complete operation procedures, emergency plans, and maintenance systems to ensure relevant personnel master job skills.
2. Trial Operation
Conduct 7–30 days of full-load trial operation, comprehensively test equipment operation status, intelligent system compatibility, and supporting facility availability, promptly optimize operation processes, identify potential issues, ensuring equipment meets formal operation standards and provides guarantee for subsequent stable operation.
Maihaisheng Industrial controls every phase of construction, from initial feasibility analysis to final trial operation, with meticulous attention to detail and continuous improvement, assisting stereo garage projects in efficient implementation and safe operation.
Media Contact
Company Name: Maihaisheng Industrial Equipment (Shanghai) Co., Ltd.
Email: Send Email
Country: China
Website: https://www.maihaishengparking.com/