Jim Shore, the Principal of Quality Lean Solutions, recently contributed his second post on the Synchrono Demand-Driven Matters blog. In the guest blog series, Shore shares experiences implementing supplier quality and Lean Manufacturing initiatives, with a focus on eKanban software.<\/p>\n
Shore suggested the first step toward successful execution is to develop a good process, or value-stream map. For an eKanban project, this would involve documenting the flow of the current, manual Kanban or inventory replenishment process. Next, document the process for the future state – using an eKanban system – and note the gaps. The goal is to identify the processes that do not provide value (e.g. waste) so they can be eliminated or improved upon.<\/p>\n
Some manufacturers experience supplier resistance to a new electronic Kanban solution. This push-back may stem from the perception that they are being forced to adopt new technology, pay the price, and\/or hold the risk.<\/p>\n
“One manufacturer I worked with had a unique solution to this dilemma. First, they started their eKanban implementation with a software pilot in a controlled area of their organization – and engaged just their top three suppliers. The manufacturer approached these three suppliers and entered into to a contract with them where they would assume half of the risk. Then they created a test environment where they could get the suppliers comfortable with the software. The suppliers received training on various scenarios, became familiar with email communications they would be receiving – and gained visibility into the supplier portal where they could monitor the manufacturer’s consumption and\/or receive replenishment signals,” noted Shore.<\/p>\n
To read more, go to: http:\/\/bit.ly\/2Bgtsxk<\/a><\/p>\n About Synchrono<\/strong><\/p>\n Synchrono (www.synchrono.com<\/a>) demand-driven manufacturing software synchronizes complex manufacturing environments in real-time, to drive business results. For almost twenty years, Synchrono systems have helped discrete manufacturers, engineer-to-order manufacturers, and others manage constraints, improve flow and drive on-time production.<\/p>\n When integrated under the Synchrono Demand-Driven Manufacturing Platform, lean and demand-driven initiatives achieve new levels of excellence, transforming businesses by synchronizing people, processes, machines, materials, and data to drive production flow from order inception to delivery.<\/p>\n The award winning Synchrono Demand-Driven Manufacturing Platform offers five system components, including a planning, scheduling, and production management system and ekanban software for real-time inventory replenishment and supply chain collaboration. The Synchrono Platform has a unique a data collection, historian, and automated workflow engine along with an application that generates automatic alerts, escalation and action plans to minimize disruptions. Perhaps most importantly, this technology platform also includes a real-time visual factory information system. <\/p>\n Synchrono systems allow for the simultaneous exchange of data across systems and resources, the ability to respond to constraints and changes in demand as they occur, and to predict, pre-empt, and prioritize issues. The Platform components may be implemented independently or collectively to enable the Industrial Internet of Things (IIoT), providing an unprecedented foundation for communication, collaboration, and continuous improvement. <\/p>\n Synchrono delivers a competitive edge. Follow the Demand-Driven Matters blog at www.synchrono.com\/blog<\/a> and follow Synchrono on Twitter at @Synchrono_News. <\/p>\n Media Contact<\/span>
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